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| Coloring agents can be included with
the transparent resins in the molding process to visualize
coloration internally and externally. |
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Vacuum
injection molding is an easy and inexpensive process for directly
replicating prototypes. First, an impression of the prototype
is made in a silicone rubber mold. Two liquid resins such as
urethane and epoxy are injected into the mold, where their chemical
interaction results in hardening. After the resins cure, the
molded product is complete, very similar to the original.
Vacuum injection molding is especially useful in scenarios such
as the following:
・When you need multiple test models during the design stage
to test different colors.
・When you need a number of identical samples for display at
retail stores.
・When you need extra exterior frames to test internal mounting.
Features of vacuum injection molds
1. Uniform small lots are produced quickly and inexpensively.
2. Internal ribs and joints can be integrally molded for verification
in the actual design stage.
3. The integrated molding provides a model structurally similar
to the real product, so strength and other characteristics can
be tested.
Features such as these make vacuum injection a superior choice
in the design and prototyping stages of internal and external
plastic components.
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Not finding commercially available molding equipment adequate
for superior quality, Taisei.Monac has developed and manufactured
its own molding devices, dramatically reducing the bubbles
generated in the molding process. Less time is therefore required
in post-molding finishing, decreasing costs and turnaround
time.
The Taisei.Monac molding process produces products nearly
bubble-free, so that even transparent products have a beautiful
finish. Additionally, the coatings we provide are one more
reason clients love our products.
Our molded plastics are made with heat resistant resins with
physical properties comparable to ABS (acrylonitrile butadiene
styrene), PP (polypropylene), clear acrylic and rubber. From
small items to those as large as 1200 x 600 x 400 mm, Taisei.Monac
provides a wide range to meet the needs of our clients.
Click
Vacuum Injection Molded Products to see more details.
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